Stress Relieving

Metal Stress Relieving

Thermal Stress Relieving is a vital process for ensuring that components are stress free before being put into service.

Stress Relieving

A component acquires stresses from the work that is done to it, most commonly welding stress, machining stress and bending stress. If these stresses are not released then the component can crack or move during its working life.

Stress Relieving is a non-metallurgical process that is a process carried out without any metallurgical change in structure occurring in the base material. The Stress Relieving parameters of a component will therefore be governed by the material from which it is made.

Stress RelievingJ. J. Castings has the capacity to carry out furnace work on components up to 9M long and weighing 20 tons. All the furnaces use electricity as a heat source and are therefore exceedingly accurate and easily controlled. The lack of oxygen in the furnaces also ensures that components acquire the minimal surface scale during treatment. The facilities are ideal for the treatment of pressure vessels, pipe work, fabrications and mechanical components.

The Company has numerous customer approvals for its furnace work as well as ISO9001 – 2008 approval. All components are Heat Treated within the approved ISO9001 – 2008 quality control system ensuring the heat cycle graphs and document traceability.

Stress Relieving Benefits

Thermal stress relief is the only Lloyd’s approved method of stress relieving.
Prevents movement in service
Prevents cracking in service
Cost effective

Additional Furnace Processes

  • Normalising
  • Tempering
  • Annealing
  • Precipitation hardening
  • Through hardening and quench facility

Quality

Electric Furnaces Up to 9.9m x 4.0m x 2.8m
Microprocessor Control down to ±5oC
Accurate zone control
6 furnace control Thermocouples available
30 Thermocouples available for attachment to load
Minimal surface scale
Approved to ISO9001 – 2008.
Numerous customer approvals

Documentation

Certification for all components
Graphs for all components